Modern manufacturing is characterized by the rapid growth of automation and mechanization of technological processes. This leads to increased demands for the reliability and efficiency of power supply systems. One of the most promising solutions in this field is the trolley busbar system, which successfully replaces traditional cable systems, providing stable and safe power supply to mobile consumers.
Design of the Trolley Busbar
A trolley busbar consists of several key components:
- Contact Bars: Typically made of copper, these are placed inside a protective casing. The casing can be made of PVC or aluminum, which enhances the reliability of the structure.
- Current Collector: A movable device that ensures contact between the bars and the powered equipment. It is usually equipped with copper-graphite brushes to minimize energy losses.
- Mounting Elements: These include fixed and sliding supports to maintain the structure, as well as end caps and joint covers to ensure the tightness of the connections.
- Suspension Systems: Designed to mount the busbar to the ceiling or walls, providing stability to the entire system.
Application of Trolley Busbars
Trolley busbars are widely used in the following areas:
- Industry: Used for powering lifting and transportation equipment, including overhead cranes and conveyors.
- Logistics and Warehousing: Effective for providing power to shelving storage and other moving systems.
- Construction: Often used for the power supply of construction hoists and other mobile mechanisms.
- Leisure Facilities: Widely used in amusement rides.
Advantages of Trolley Busbars
Compared to traditional cable systems, trolley busbars offer a number of significant advantages:
- Reliability and Safety: Built-in protection systems against short circuits and overloads reduce the risk of emergencies.
- Cost-Effectiveness: Even distribution of current and low energy losses contribute to reduced operating costs.
- Flexibility and Ease of Installation: The ability to adapt to various space configurations and easily modify the power supply scheme makes trolley busbars an ideal choice for dynamically developing production environments.
- Durability: High-quality materials and a well-thought-out design ensure a long service life for the busbars.
Features of Trolley Busbar Installation
The installation of trolley busbars requires high qualification and strict adherence to safety regulations. Let’s review the main stages and nuances of the installation:
Preparation Stage
Before starting the installation, a number of preparatory activities need to be carried out:
- Selection and Preparation of the Installation Site: Determine the optimal location for the busbar, taking into account the requirements of the work process and accessibility for maintenance.
- Project Development: Prepare a detailed installation project that takes into account the technical characteristics of the equipment and operating conditions.
- Procurement of Necessary Equipment and Materials: Ensure that all necessary items, including mounting elements, tools, and materials, are available for successful completion of the work.
Main Installation Stages
- Installation of Support Structures: Supports should be securely fixed and aligned to ensure the correct geometry of the busbar.
- Assembly and Connection of Sections: The busbar sections are assembled into blocks, which are then lifted and installed in working positions. The sections are connected using bolts or spring clamp connections.
- Installation of the Current Collector: Install the current collector according to the manufacturer’s instructions, ensuring the correct connection and lack of play.
- Sealing of Joints: Sealing caps are installed at the joints, and end caps are placed at the ends of the lines. This ensures tightness and protection from external factors.
- Testing and Inspection: Perform a thorough check of all connections and joints, as well as testing of the equipment in operational mode.
Incorrect installation can lead not only to inefficiency in system operation but also to serious accidents, so it is important to entrust this process to experienced professionals who are familiar with all the nuances and requirements.
Professional Support from TETIKA
TETIKA specialists are always ready to offer a full range of services, from selecting and designing power supply systems to installation and commissioning. The experience and professionalism of the TETIKA team guarantee high-quality work and compliance with all established standards and regulations.
